What this covers
- Battery, BMS, charger, drive and safety-loop cable assemblies defined by current, protection, routing and maintenance access.
Capabilities
CUSTOM BUILD CAPABILITY
AMR Power & Battery Cable Harness Customization
Battery, BMS, charging, swapping, drive and safety-loop wiring for mobile robot platforms.
SOURCE
Battery + BMS
Voltage, current and communication
HANDOFF
Charge path
Docking, charger and interlock
LOAD SIDE
Drive + safety
Protection and service access
Current capacity
Charging / interlock
Ingress / service
The brief keeps battery, BMS, charging, drive, protection and maintenance assumptions visible before the cable assembly is reviewed.
A complete drawing is not required. Start with interface references, dimensions, photos or a routing sketch if the design is still developing.
CUSTOM BUILD OVERVIEW
What this build path covers
Use this path when battery, BMS, charger, drive and safety-loop cable assemblies must be defined around a mobile robot power architecture.
Best fit when
- Use this build path when battery, BMS, charger, drive and safety-loop cable assemblies defined by current, protection, routing and maintenance access.
Power records
Charging records
Installation records
REQUIRED INPUT
Define the build brief
Group the available records into the inputs that determine the build definition. Missing items remain explicit review questions rather than inferred values.
POWER
Define the electrical platform
- Voltage platform
- Current profile
- Connector rating
- BMS communication
CHARGING
Define the charging handoff
- Charging interface
- Docking contact
- E-stop / interlock
- Swapping workflow
INSTALLATION
Define the mobile route
- Cable routing
- Waterproofing
- Maintenance access
- Operating environment
BUILD CONSTRAINTS
Constraints that shape the build
These constraints determine the review boundary, construction choices and evidence needed before the build can be confirmed.
Current and protection
Continuous and peak current, fusing, switching and conductor temperature shape the power harness review.
Charging safety
Charger handoff, docking alignment, interlocks and E-stop behavior must be documented as open engineering inputs.
Ingress and movement
Water, dust, vibration, movement and service loops determine protection and routing requirements.
Maintenance access
Battery replacement, connector access and field service space remain part of the installation boundary.
REVIEW PATH
How the build is reviewed
The review converts customer records into a controlled build definition while keeping unresolved assumptions visible.
-
01
Input review
Check the supplied records and identify missing or conflicting requirements.
-
02
Interface reconciliation
Resolve the mechanical, electrical, environmental or installation interfaces that affect the build.
-
03
Build definition
Organize the requested configuration, documentation and prototype or pilot scope.
-
04
Engineering confirmation
Confirm open review gates, quotation scope, prototype status and controlled document requests.
ENGINEERING OUTPUT
Deliverables and related resources
Available outputs depend on supplied evidence, requested review depth and the agreed statement of work.
Expected deliverables
Possible review outputs
- Input and interface checklist
- Drawing or interface review request
- Prototype or pilot build summary
- Controlled file request status
- RFQ-ready custom build summary
Related hardware & resources
Continue with engineering context
ProductsMotors & Actuation catalog
Related IntegrationRobot Power System Integration Package
Related IntegrationRobot Docking & Charging Integration Package
Related IntegrationRobot Electrical Integration Package
Engineering GuideRobot Power System Integration Guide
Engineering GuideRobot Cable Harness Design Guide
Engineering FilesRequest controlled engineering files
PREPARE YOUR REQUIREMENTS
Prepare the custom build request
Share the records already available. Unresolved values can remain identified as engineering review questions.
Submit AMR power harness request- Voltage platform
- Current profile
- BMS communication
- Charging interface
- Connector rating
- Waterproofing
- E-stop / interlock
DELIVERY BOUNDARY
Confirm the service boundary
The quotation and statement of work determine which review outputs and controlled files are included.
- Engineering sample or pilot build support
- Drawing and documentation review
- Controlled file status and documentation bundle
- Customer installation, validation and final qualification remain required
SERVICE SCOPE REGISTER
Custom Build Scope & Compliance
Defined inputs, deliverables, boundaries and acceptance.
This published scope is a starting point for quotation. A signed statement of work may add, remove or revise individual items.
Service Overview
Battery, BMS, charging, swapping, drive and safety-loop wiring for mobile robot platforms.
What this covers
- Battery, BMS, charger, drive and safety-loop cable assemblies defined by current, protection, routing and maintenance access.
Best fit when
- Use this build path when battery, BMS, charger, drive and safety-loop cable assemblies defined by current, protection, routing and maintenance access.
Required Customer Inputs
- Voltage platform
- Current profile
- BMS communication
- Charging interface
- Connector rating
- Waterproofing
- E-stop / interlock
Included Deliverables
Possible review outputs
- Requirement and interface review record
- Input and interface checklist
- Drawing or interface review request
- Prototype or pilot build summary
- Controlled file request status
- RFQ-ready custom build summary
Delivery boundary
- Engineering sample or pilot build support
- Drawing and documentation review
- Controlled file status and documentation bundle
- Customer installation, validation and final qualification remain required
Excluded Services
Not included unless expressly stated in a signed statement of work:
- complete machine design;
- system-level risk assessment;
- CE, UKCA, UL or other product certification;
- functional-safety validation;
- independent safety approval;
- professional-engineer certification;
- regulatory filing;
- destructive qualification testing;
- final production qualification;
- final-user documentation;
- approval of the customer’s complete system.
Assumptions
- Conclusions are based on the requirements and records available at the time of review.
- Published and customer-supplied documents may require engineering confirmation before they are used for a final design decision.
- Any operating condition, interface, safety or market requirement not provided remains an open item.
Customer Responsibilities
The customer is responsible for providing complete and accurate:
- operating conditions;
- loads and duty cycles;
- dimensional constraints;
- electrical and control interfaces;
- environmental conditions;
- safety requirements;
- destination market;
- regulatory and certification requirements.
Acceptance Criteria
- The agreed deliverable matches the approved inputs and written service scope.
- Open assumptions, exclusions and deviations are identified in the service record.
- Acceptance of a service deliverable does not constitute complete system approval, certification or production qualification.
Revision Allowance
- Revision allowance is defined in the approved quotation or signed statement of work.
- A revision addresses the agreed deliverable against unchanged inputs; new requirements are handled through Change Control.
Change Control
Changes to an approved requirement, drawing, interface, operating condition or acceptance criterion require a written Change Request.
A Change Request may affect price, schedule, tooling, minimum order quantity, performance, validation and documentation.
ENGINEERING SERVICE SCOPE
EmbodyStack engineering services support product selection, feasibility evaluation, customization, documentation preparation, prototype development and integration review.
Unless expressly included in a signed statement of work, the service does not constitute complete system design, system certification, independent safety validation, production qualification, legal or regulatory advice or approval of the customer’s final machine.
Results depend on the accuracy and completeness of the customer’s stated operating conditions, loads, duty cycle, interfaces, environmental requirements, safety requirements and target-market requirements.
Changes to these inputs may invalidate previous conclusions and require a revised scope, quotation or schedule.
Request Service
Share the approved inputs, operating context and requested deliverables so EmbodyStack can confirm the appropriate service scope.
Submit AMR power harness request