Capabilities

CUSTOM BUILD / HARNESS

Robot Sensing Cable Harness Customization

High-flex sensing harnesses organized around robot perception packages, sensor interfaces, pinouts, routing and labels.

HARNESS BUILD BRIEF Sensor-to-host harness definition
SOURCE END Sensor interface Connector family and orientation
CABLE PATH Signal + power Shielding, routing and flex duty
HOST END Host interface Mating part and pinout
Connector / pinout Length / bend life Routing / shielding

The build brief records endpoint, signal and routing assumptions before connector selection or drawing review.

If drawings are not ready, upload a connector reference, pinout draft, routing sketch or sensor mounting photo.

CUSTOM BUILD OVERVIEW

What this build path covers

Use this path when the sensing harness must be defined around known endpoints, electrical interfaces and installation constraints rather than selected from a standard cable list.

What this covers

  • High-flex sensing harnesses for perception packages, sensor interfaces, pinouts, routing, shielding and labels.
  • Connector orientation, pinout, shielding, cable length and bend-life requirements define the harness review scope.
  • Typical interfaces include GMSL2 / FAKRA, Ethernet, CAN, RS485, GPIO, trigger / sync and sensor power lines when provided by the customer.

Best fit when

  • Use this page when sensor wiring depends on connector orientation, pinout, shielding, bend radius or routing through a moving robot structure.
Endpoints records Electrical records Installation records

REQUIRED INPUT

Define the build brief

Group the available inputs into endpoint, electrical and installation records. Missing items remain explicit review questions rather than inferred values.

ENDPOINTS

Define both connection ends

  • Sensor interface
  • Connector family or mating part
  • Connector orientation
  • Pinout / wire map

ELECTRICAL

Define each carried circuit

  • Signal type
  • Core count
  • Shielding / EMI requirement
  • Sensor power requirement when applicable

INSTALLATION

Define the installed cable path

  • Cable length
  • Bend life or bend radius
  • Labeling
  • Operating environment

BUILD CONSTRAINTS

Constraints that shape the build

These constraints determine construction choices, open engineering questions and the evidence needed before a harness definition can be confirmed.

01

Signal integrity

Signal type, shielding, grounding expectations and nearby power conductors shape the electrical review.

02

Motion life

Repeated flexing, torsion, bend radius and motion zone determine how the routing duty must be documented.

03

Mechanical routing

Path length, connector exit direction, strain relief and service loops must fit the robot installation.

04

Environment and service

Temperature, contamination, ingress exposure, labeling and replacement access define the installation boundary.

REVIEW PATH

How the build is reviewed

The review converts customer records into a controlled build definition while keeping unresolved assumptions visible.

  1. 01

    Input review

    Check endpoint references, pinout records, signal types and installation notes for completeness.

  2. 02

    Interface reconciliation

    Resolve connector orientation, mating-part, circuit and shielding conflicts between both ends.

  3. 03

    Build definition

    Organize the wire map, routing constraints, labeling and requested drawing outputs.

  4. 04

    Engineering confirmation

    Confirm remaining review gates, prototype status, quotation scope and controlled document requests.

ENGINEERING OUTPUT

Deliverables and related resources

Available outputs depend on supplied interface evidence, requested review depth and the agreed statement of work.

Expected deliverables

Possible review outputs

  • Harness input checklist
  • Pinout or wire-map review request
  • Cable drawing or interface document request
  • Controlled file request status
  • RFQ-ready sensing harness summary

PREPARE YOUR REQUIREMENTS

Prepare the custom build request

Share the records already available. Unresolved values can remain identified as engineering review questions.

Submit sensing harness request
  • Sensor interface
  • Signal type
  • Connector orientation
  • Connector family or mating part
  • Pinout / wire map
  • Cable length
  • Core count
  • Shielding / EMI requirement
  • Bend life or bend radius
  • Labeling
  • Operating environment

DELIVERY BOUNDARY

Confirm the service boundary

The quotation and statement of work determine which review outputs and controlled files are included.

  • Engineering sample or pilot harness support
  • Drawing, pinout and labeling review
  • Native CAD, full harness drawings or supplier-sensitive BOMs require controlled access review
  • Customer installation, validation and final harness qualification remain required

SERVICE SCOPE REGISTER

Custom Build Scope & Compliance

Defined inputs, deliverables, boundaries and acceptance.

This published scope is a starting point for quotation. A signed statement of work may add, remove or revise individual items.

CUSTOM BUILD SERVICE-SCOPE-V1 11 SCOPE ITEMS
Scope item

Service Overview

High-flex sensing harnesses organized around robot perception packages, sensor interfaces, pinouts, routing and labels.

What this covers

  • High-flex sensing harnesses for perception packages, sensor interfaces, pinouts, routing, shielding and labels.
  • Connector orientation, pinout, shielding, cable length and bend-life requirements define the harness review scope.
  • Typical interfaces include GMSL2 / FAKRA, Ethernet, CAN, RS485, GPIO, trigger / sync and sensor power lines when provided by the customer.

Best fit when

  • Use this page when sensor wiring depends on connector orientation, pinout, shielding, bend radius or routing through a moving robot structure.
Required input

Required Customer Inputs

  • Sensor interface
  • Signal type
  • Connector orientation
  • Connector family or mating part
  • Pinout / wire map
  • Cable length
  • Core count
  • Shielding / EMI requirement
  • Bend life or bend radius
  • Labeling
  • Operating environment
Scope item

Included Deliverables

Possible review outputs

  • Requirement and interface review record
  • Harness input checklist
  • Pinout or wire-map review request
  • Cable drawing or interface document request
  • Controlled file request status
  • RFQ-ready sensing harness summary

Delivery boundary

  • Engineering sample or pilot harness support
  • Drawing, pinout and labeling review
  • Native CAD, full harness drawings or supplier-sensitive BOMs require controlled access review
  • Customer installation, validation and final harness qualification remain required
Scope item

Excluded Services

Not included unless expressly stated in a signed statement of work:

  • complete machine design;
  • system-level risk assessment;
  • CE, UKCA, UL or other product certification;
  • functional-safety validation;
  • independent safety approval;
  • professional-engineer certification;
  • regulatory filing;
  • destructive qualification testing;
  • final production qualification;
  • final-user documentation;
  • approval of the customer’s complete system.
Scope item

Assumptions

  • Conclusions are based on the requirements and records available at the time of review.
  • Published and customer-supplied documents may require engineering confirmation before they are used for a final design decision.
  • Any operating condition, interface, safety or market requirement not provided remains an open item.
Scope item

Customer Responsibilities

The customer is responsible for providing complete and accurate:

  • operating conditions;
  • loads and duty cycles;
  • dimensional constraints;
  • electrical and control interfaces;
  • environmental conditions;
  • safety requirements;
  • destination market;
  • regulatory and certification requirements.
Scope item

Acceptance Criteria

  • The agreed deliverable matches the approved inputs and written service scope.
  • Open assumptions, exclusions and deviations are identified in the service record.
  • Acceptance of a service deliverable does not constitute complete system approval, certification or production qualification.
Scope item

Revision Allowance

  • Revision allowance is defined in the approved quotation or signed statement of work.
  • A revision addresses the agreed deliverable against unchanged inputs; new requirements are handled through Change Control.
Scope item

Change Control

Changes to an approved requirement, drawing, interface, operating condition or acceptance criterion require a written Change Request.

A Change Request may affect price, schedule, tooling, minimum order quantity, performance, validation and documentation.

Scope item

ENGINEERING SERVICE SCOPE

EmbodyStack engineering services support product selection, feasibility evaluation, customization, documentation preparation, prototype development and integration review.

Unless expressly included in a signed statement of work, the service does not constitute complete system design, system certification, independent safety validation, production qualification, legal or regulatory advice or approval of the customer’s final machine.

Results depend on the accuracy and completeness of the customer’s stated operating conditions, loads, duty cycle, interfaces, environmental requirements, safety requirements and target-market requirements.

Changes to these inputs may invalidate previous conclusions and require a revised scope, quotation or schedule.

Scope item

Request Service

Share the approved inputs, operating context and requested deliverables so EmbodyStack can confirm the appropriate service scope.

Submit sensing harness request