Capabilities

CUSTOM BUILD CAPABILITY

Robot Servo & Joint Cable Harness Customization

Motor power, encoder, brake and drive-side wiring for robot joints and motion-control platforms.

SERVO HARNESS BRIEF Motor-to-drive joint wiring
MOTOR SIDE Power + feedback Motor, encoder and brake
MOTION ZONE Moving joint Bend, torsion and service loop
DRIVE SIDE Drive interface Shielding and pinout
Voltage / current Motion life Encoder / brake

The brief records motor, drive, feedback, brake and motion-life assumptions before a servo harness is defined.

A complete drawing is not required. Start with interface references, dimensions, photos or a routing sketch if the design is still developing.

CUSTOM BUILD OVERVIEW

What this build path covers

Use this path when motor power, encoder, brake and shielding must pass through a moving robot joint or servo axis.

What this covers

  • Motor power, encoder, brake, shielding and drive-side wiring for moving robot joints and servo axes.

Best fit when

  • Use this build path when motor power, encoder, brake, shielding and drive-side wiring must be routed through moving robot joints or servo axes.
Motor records Motion records Drive records

REQUIRED INPUT

Define the build brief

Group the available records into the inputs that determine the build definition. Missing items remain explicit review questions rather than inferred values.

MOTOR

Define the motor side

  • Motor model
  • Voltage / current
  • Encoder
  • Brake

MOTION

Define the moving path

  • Motion type
  • Cable length
  • Bend radius
  • Flex duty

DRIVE

Define the drive side

  • Drive model
  • Shielding
  • Connector family
  • Pinout / wire map

BUILD CONSTRAINTS

Constraints that shape the build

These constraints determine the review boundary, construction choices and evidence needed before the build can be confirmed.

01

Power capacity

Voltage, current, peak duty and braking behavior determine conductor, termination and thermal review questions.

02

Feedback integrity

Encoder type, shielding, grounding and separation from motor power shape the feedback path.

03

Motion life

Repeated flexing, torsion, bend radius and joint travel determine the routing duty to be documented.

04

Joint packaging

Connector exit direction, strain relief and service access must fit the joint envelope.

REVIEW PATH

How the build is reviewed

The review converts customer records into a controlled build definition while keeping unresolved assumptions visible.

  1. 01

    Input review

    Check the supplied records and identify missing or conflicting requirements.

  2. 02

    Interface reconciliation

    Resolve the mechanical, electrical, environmental or installation interfaces that affect the build.

  3. 03

    Build definition

    Organize the requested configuration, documentation and prototype or pilot scope.

  4. 04

    Engineering confirmation

    Confirm open review gates, quotation scope, prototype status and controlled document requests.

ENGINEERING OUTPUT

Deliverables and related resources

Available outputs depend on supplied evidence, requested review depth and the agreed statement of work.

Expected deliverables

Possible review outputs

  • Input and interface checklist
  • Drawing or interface review request
  • Prototype or pilot build summary
  • Controlled file request status
  • RFQ-ready custom build summary

PREPARE YOUR REQUIREMENTS

Prepare the custom build request

Share the records already available. Unresolved values can remain identified as engineering review questions.

Submit servo harness request
  • Motor model
  • Drive model
  • Encoder
  • Brake
  • Voltage / current
  • Motion type
  • Shielding
  • Cable length and bend radius

DELIVERY BOUNDARY

Confirm the service boundary

The quotation and statement of work determine which review outputs and controlled files are included.

  • Engineering sample or pilot build support
  • Drawing and documentation review
  • Controlled file status and documentation bundle
  • Customer installation, validation and final qualification remain required

SERVICE SCOPE REGISTER

Custom Build Scope & Compliance

Defined inputs, deliverables, boundaries and acceptance.

This published scope is a starting point for quotation. A signed statement of work may add, remove or revise individual items.

CUSTOM BUILD SERVICE-SCOPE-V1 11 SCOPE ITEMS
Scope item

Service Overview

Motor power, encoder, brake and drive-side wiring for robot joints and motion-control platforms.

What this covers

  • Motor power, encoder, brake, shielding and drive-side wiring for moving robot joints and servo axes.

Best fit when

  • Use this build path when motor power, encoder, brake, shielding and drive-side wiring must be routed through moving robot joints or servo axes.
Required input

Required Customer Inputs

  • Motor model
  • Drive model
  • Encoder
  • Brake
  • Voltage / current
  • Motion type
  • Shielding
  • Cable length and bend radius
Scope item

Included Deliverables

Possible review outputs

  • Requirement and interface review record
  • Input and interface checklist
  • Drawing or interface review request
  • Prototype or pilot build summary
  • Controlled file request status
  • RFQ-ready custom build summary

Delivery boundary

  • Engineering sample or pilot build support
  • Drawing and documentation review
  • Controlled file status and documentation bundle
  • Customer installation, validation and final qualification remain required
Scope item

Excluded Services

Not included unless expressly stated in a signed statement of work:

  • complete machine design;
  • system-level risk assessment;
  • CE, UKCA, UL or other product certification;
  • functional-safety validation;
  • independent safety approval;
  • professional-engineer certification;
  • regulatory filing;
  • destructive qualification testing;
  • final production qualification;
  • final-user documentation;
  • approval of the customer’s complete system.
Scope item

Assumptions

  • Conclusions are based on the requirements and records available at the time of review.
  • Published and customer-supplied documents may require engineering confirmation before they are used for a final design decision.
  • Any operating condition, interface, safety or market requirement not provided remains an open item.
Scope item

Customer Responsibilities

The customer is responsible for providing complete and accurate:

  • operating conditions;
  • loads and duty cycles;
  • dimensional constraints;
  • electrical and control interfaces;
  • environmental conditions;
  • safety requirements;
  • destination market;
  • regulatory and certification requirements.
Scope item

Acceptance Criteria

  • The agreed deliverable matches the approved inputs and written service scope.
  • Open assumptions, exclusions and deviations are identified in the service record.
  • Acceptance of a service deliverable does not constitute complete system approval, certification or production qualification.
Scope item

Revision Allowance

  • Revision allowance is defined in the approved quotation or signed statement of work.
  • A revision addresses the agreed deliverable against unchanged inputs; new requirements are handled through Change Control.
Scope item

Change Control

Changes to an approved requirement, drawing, interface, operating condition or acceptance criterion require a written Change Request.

A Change Request may affect price, schedule, tooling, minimum order quantity, performance, validation and documentation.

Scope item

ENGINEERING SERVICE SCOPE

EmbodyStack engineering services support product selection, feasibility evaluation, customization, documentation preparation, prototype development and integration review.

Unless expressly included in a signed statement of work, the service does not constitute complete system design, system certification, independent safety validation, production qualification, legal or regulatory advice or approval of the customer’s final machine.

Results depend on the accuracy and completeness of the customer’s stated operating conditions, loads, duty cycle, interfaces, environmental requirements, safety requirements and target-market requirements.

Changes to these inputs may invalidate previous conclusions and require a revised scope, quotation or schedule.

Scope item

Request Service

Share the approved inputs, operating context and requested deliverables so EmbodyStack can confirm the appropriate service scope.

Submit servo harness request